Textile Production Process and Subcontractor Tracking

Our Production Process and Subcontractor Tracking Solutions

In textile manufacturing, raising quality and delivering on time and in full is becoming more critical every day. The most effective way to reach these goals is to be able to monitor production processes digitally from start to finish.

With our RFID-based production tracking solutions, you can bring both the workflows in your own production facilities and the production performance of your outsourced subcontractors under control in real time.

You can see instantly which stage each product is at, how long it has spent with which operator, or which criteria it failed in quality control.

Textile Production Process and Subcontractor Tracking

The entire production process becomes transparent, delivery times are not delayed, and sources of defective production are identified quickly so that recurring problems are prevented.

With our cloud-based management platform, which not only collects data but makes it meaningful, you can monitor all your production facilities or subcontractors from a single dashboard and generate real-time reports and analyses.

With the smart production devices we have developed, RFID readers, handheld terminals and the cloud infrastructure that supports them all, we offer end-to-end digital transformation in textile manufacturing.

We deliver efficiency at every stage, from production planning to shipping and from quality control to reporting, and support our customers in manufacturing to global standards.

We offer smart, scalable solutions for textile brands that want to move to the production processes of the future today.

Subcontractor and Manufacturer Tracking
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Subcontractor and Manufacturer Tracking

Keeping subcontracted production under control is a critical step for brands to maintain production quality and delivery reliability.

With our i-Cube and i-Cube Max devices, which digitalise all operations carried out by subcontractors end to end, you can read every carton coming from the field and the products inside it with RFID in seconds and transfer the data to your system.

Thanks to RFID read points placed at the end of the production line, every product tag is checked automatically; missing tags, wrong EPCs or model mismatch errors are detected instantly.

After packing, every carton leaving your manufacturer is bulk-scanned at once with the high read performance of the i-Cube Max, and its contents are verified digitally.

Quality control and EPC accuracy are thus ensured before the products even reach your facility.

Advantages We Provide in Subcontractor Tracking:

Bulk reading and checking of cartons with RFID after subcontracted production

Automatic verification of product tags at the end of the production line

High-volume carton and product reading capacity with the i-Cube Max

A fast, compact, field-ready RFID control infrastructure with the i-Cube

Product-to-carton match accuracy before shipping

Real-time transfer of all data to the cloud-based system

Production Line and Stage Tracking
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Production Line and Stage Tracking

In modern textile manufacturing, the basic condition for efficiency and quality control is being able to track every product step by step along the production line.

With RFID-tagged products, every production stage is tracked digitally, operator errors are reduced and processes become transparent.

How does RFID tracking work on the production line?

A dedicated RFID tag is applied to products at the start of production. As the product passes through all the production stations, this tag is read by the system and the operation details at each station are recorded automatically.

Thanks to this structure:

The production history of every product can be traced back,

Defective production steps or waiting times are identified clearly,

Operator performance and operation times can be analysed,

Manual forms and lost time are no longer needed

With RFID-enabled production tracking, not only products but also stations become traceable. This makes overall production planning more dynamic and data-driven.

Stage-by-Stage Quality Control Process
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Stage-by-Stage Quality Control Process

Making high quality sustainable in textile manufacturing is possible only by carrying out quality inspection at every stage of production, not just at the final check. The “Stage-by-Stage Quality Control” approach ensures that defective products are detected early on the production line and that the source of the problem is identified immediately.

Our i-QC (Intelligent Quality Control) device used in this process is a smart solution that checks quality criteria digitally at every production step and transfers the data to the cloud in real time.

What Does i-QC Provide?

Product quality criteria are defined on the device by model

Operators start the process at the quality control step by identifying the product with RFID

Defective products are flagged and classified by the system

All quality control data is saved to the cloud system and can be reported

Benefits of Stage-by-Stage Quality Control:

Early separation of defects during production

Lower rework rates

Fast identification of the source of quality problems

Higher customer satisfaction

Digital archiving of all checks and easier audits